HARBEC

Since 1977, HARBEC, Inc. has been a custom injection molder and precision component part manufacturer based in Upstate New York. HARBEC is seriously committed to efficiency in all facets of its business, but particularly with regard to the utilization of natural resources and energy. HARBEC endeavors to be a sustainable manufacturing company and its mission is to provide tightly toleranced prototypes, tooling, machined components, and quality injection molded parts in a sustainable manner with a social conscience.

HARBEC has made significant energy efficiency and resource utilization improvements including:

Meeting its initial goal under the Challenge by improving energy intensity by 25% cumulatively over just four years.
On-site deployment of renewable and alternative energy technologies, which enable HARBEC to achieve fixed energy costs and increased energy utilization. To achieve this, HARBEC has deployed two wind turbines rated at 250 kW and 850 kW respectively and has integrated a combined heat and power system consisting of 25 Capstone microturbines rated at 30 kW, providing a 750 kW potential.
Proactive energy measurement and management systems, including the adoption of ISO 50001 and participation in DOE’s Superior Energy Performance Program.
Proactive equipment procurement guidelines: HARBEC has created and adopted “Eco-Economic Decision Criteria” for all new equipment that includes parameters for assessing equipment energy efficiency and performance in-step with facility requirements and cost.
Targeted energy efficiency projects that achieve high-performance results, including high efficiency lighting and daylight gathering, building envelope, HVAC, and thermal energy efficiency improvements. Lighting technology improvements at HARBEC have reduced the electric requirement for lighting by 50%.
HARBEC has implemented efficiency solutions within manufacturing processes, such as the application of insulation to the barrels of every injection molding machine in the facility resulting in 40-50% reduction of the total process energy required for normal molding operation. In addition, HARBEC has made significant capital equipment purchases adopting higher efficiency electric injection molding machines within its manufacturing operations. These new high efficiency machines have further reduced energy consumption at HARBEC while having a positive impact on processing speed and cycle time.

PORTFOLIO-WIDE LEADERSHIP COMMITMENTS

25% reduction in energy intensity by 2025

water neutral by 2015

Partner Insider Talk with Bob Bechtold of HARBEC, Inc.

Presentation

Right Onsite: Integrating Onsite Energy in Buildings and Plants

Presentation

Right Onsite: Integrating Onsite Energy in Buildings and Plants

Webinar

Glass Half-Full: Saving Money By Saving Water

Webinar

Cleaner, Better, Faster, Stronger: Industrial Adoption of Renewables

Showcase Project

HARBEC, Inc. Demonstrates How Small Businesses Can Continuously Achieve Significant Savings with SEP 50001

Presentation

CHP Opportunities and Benefits

Presentation

Harbec Water Neutral Project

Presentation

Harbec Water Neutral Project

Video

Partner Insider Talk with Bob Bechtold of HARBEC, Inc.

Presentation

Beyond Flow Restrictors: Partners Share their Water Saving Strategies

Presentation

Beyond Flow Restrictors: Partners Share their Water Saving Strategies

Showcase Project

HARBEC: Water Retention Pond

Tools

HARBEC 15 Year Pursuit of Sustainable Manufacturing

Presentation

Combined Heat & Power: Opportunities for Energy Efficiency and Resiliency

Presentation

Combined Heat & Power: Opportunities for Energy Efficiency and Resiliency

Presentation

Ending the Tyranny of the 2-Year Payback: Effective Industrial Financing Strategies

Presentation

Ending the Tyranny of the 2-Year Payback: Effective Industrial Financing Strategies

Implementation Model

HARBEC Overcomes Lengthy Project Payback Periods with Unique Project Finance Methodology

Performance Data

Partner Insider Talk with Bob Bechtold of HARBEC, Inc.

Solutions

Leadership Commitments

Better Plants Challenge

Goal

Commitment

Progress

Better Plants Challenge

Goal

Commitment

Progress

Water Reduction

Goal

Progress

DOE Program Participation